Understanding the syrup manufacturing process in India is crucial for brands seeking a reliable syrup manufacturer company in India. This guide details each stage—from raw material sourcing to final dispatch—ensuring transparency, quality, and compliance.
1. Raw Material Sourcing
The first step in the syrup manufacturing process involves procuring high-quality raw materials. A reputable syrup manufacturing company in India sources:
- Active Pharmaceutical Ingredients (APIs): Medicines like dextromethorphan, paracetamol, or multivitamins.
- Excipients & Sweeteners: Sucrose, sorbitol, glucose syrup, and flavoring agents.
- Natural Extracts (for herbal syrups): Tulsi, amla, giloy, and other botanicals.
➡️ Explore medicinal plant monographs by the Ministry of AYUSH for key herbal standards.
At Tanishq Lifecare, we partner with certified suppliers and perform incoming raw material inspections to guarantee purity and potency.
2. Mixing & Formulation
In this phase, precise formulation protocols are followed:
- Weighing & Dispensing: Automated weighing systems ensure accurate doses of APIs and excipients.
- Solution Preparation: APIs are dissolved in purified water under controlled temperature.
- Incorporation of Sweeteners & Flavors: Added to the syrup base to achieve desired taste and viscosity.
- Homogenization: High-shear mixers create a uniform, stable suspension or solution.
➡️ Learn more about homogenization in pharma from Pharmaguideline
Our advanced mixing lines at Tanishq Lifecare minimize batch-to-batch variation and optimize consistency.
3. Quality Testing (HPLC, Microbial Tests)
Quality control is integral to the syrup manufacturing process in India:
- High Performance Liquid Chromatography (HPLC): Verifies API concentration and identifies impurities.
➡️ Understand HPLC principles from the US FDA - Microbial Limit Tests: Ensures absence of pathogenic bacteria and fungi.
- pH & Viscosity Checks: Confirms product stability and palatability.
- Stability Studies: Accelerated and real-time studies guarantee shelf life compliance.
Tanishq Lifecare’s in-house QC lab is equipped with HPLC, spectrophotometers, and culture facilities for rigorous testing.
4. Bottling & Packaging
Once formulations pass QC:
- Fottling: Automatic syrup filling machines dispense precise volumes into bottles.
- Capping & Sealing: Tamper-evident caps and seals ensure product safety.
- Labeling: Labels include batch number, manufacturing date, expiry date, and regulatory information.
- Secondary Packaging: Cartons, blister packaging, and shrink wraps for distribution.
Our syrup manufacturing company in India adheres to international packaging norms, reducing breakage and contamination.
➡️ Comply with FSSAI packaging & labeling regulations
5. Final Dispatch
The last step is logistics:
- Warehouse Storage: Climate-controlled facilities maintain product integrity.
- Order Processing: Integrated ERP system manages orders, invoicing, and shipping.
- Distribution Network: Domestic and export channels ensure timely delivery.
Tanishq Lifecare’s robust supply chain positions us among the best syrup manufacturing companies in India.
Quality Control Measures at Tanishq Lifecare
Tanishq Lifecare’s commitment to excellence includes:
- GMP, WHO-GMP, ISO Certifications: Ensuring global compliance.
- Real-Time Monitoring: Batch records and digital logs for traceability.
- Periodic Audits: Internal and third-party audits for continuous improvement.
- Environmental Controls: HEPA-filtered HVAC systems and cleanroom operations.
These measures make us a trusted top syrup manufacturing company in India.
➡️ More on WHO-GMP certification and guidelines
➡️ Check ISO standards for pharma manufacturing
Conclusion
Understanding each stage of the syrup manufacturing process in India builds confidence in your manufacturing partner. From rigorous raw material checks to final dispatch, quality is non-negotiable.
Tanishq Lifecare stands out as the best syrup manufacturing company in India, offering full transparency and superior quality.
Ready to partner with a certified expert? Contact Tanishq Lifecare for detailed quotes and OEM services.
Frequently Asked Questions
Q1: How Long Does the Syrup Manufacturing Process Take?
The typical production timeline for syrup manufacturing in India ranges from 7 to 10 business days, depending on:
- Raw Material Availability: If all excipients, active ingredients, and packaging materials are on-site, production can begin immediately.
- Batch Size: Larger runs require more blending, filling, and QC time.
- Stability Protocols: Some formulations may need pre-dispatch stability testing, especially for new product launches or export batches.
➡️ Review ICH Stability Testing Guidelines Q1A(R2) - Labeling & Regulatory Checks: Final labeling and documentation may add 1–2 days to ensure compliance with FSSAI, GMP, or client-specific requirements.
At Tanishq Lifecare, we fast-track projects through synchronized production and quality assurance, ensuring efficient turnaround without compromising on safety or quality.
Q2: Can Tanishq Lifecare Handle Small Batch Runs?
Yes, we proudly offer flexible Minimum Order Quantities (MOQs) to support:
- Startup brands launching niche SKUs or market-testing formulations
- D2C wellness companies offering herbal, pediatric, or seasonal syrups
- Pharma distributors piloting private-label lines or expanding product portfolios
Our batch sizes can start as low as 5,000 bottles, depending on the syrup type and packaging format. This flexibility makes us one of the few syrup manufacturers in India for small and medium-scale businesses.
Q3: What Tests Are Essential for Syrup Quality Control?
Ensuring high product quality requires a robust quality control (QC) and quality assurance (QA) protocol. At Tanishq Lifecare, each syrup batch undergoes:
- HPLC (High-Performance Liquid Chromatography) – For active pharmaceutical ingredient (API) content verification
- Microbial Limit Test – Confirms the absence of harmful bacteria, yeast, and mold
- pH Testing – Ensures formula is stable and safe for ingestion
- Viscosity Testing – Ensures consistency and proper dosage delivery
- Stability Studies – Checks shelf-life performance under various storage conditions (accelerated and real-time)
Our in-house lab is fully equipped and follows GMP-certified testing procedures to guarantee batch-to-batch consistency.
Q4: Do You Provide End-to-End Documentation?
Absolutely. Tanishq Lifecare delivers complete, audit-ready documentation with every batch, including:
- Batch Manufacturing Records (BMR)
- Certificate of Analysis (COA)
- Raw Material and Finished Product Specifications
- Regulatory Dossiers (for DCGI, FSSAI, AYUSH, or international authorities)
- Stability Data Sheets and Method of Analysis (MOA) if required
This makes our operation fully transparent and compliant—whether you’re targeting local pharmacies or exporting to regulated markets.